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Soybeans Today January 1999

The Joy of Soy: Products Have Added Value

By Fred Miller

Navam Hettiarachchy shows experimental products

If Navam Hettiarachchy has her way, some valuable new soybean products will be showing up all over your grocer's shelves -- not to mention freezers, vegetable bins and fruit counters.

They won't be food items. But that doesn't mean they won't be edible.

Hettiarachchy, a University of Arkansas Division of Agriculture food scientist, is exploring uses for soybeans down at the pizza parlor, in packing crates and even the walls of that new home you plan to build some day.

"The potential for value-added products from soybeans is very great," Hettiarachchy says. "We're investigating many functional and nutraceutical uses for soy products."

Nutraceutical uses include nutritional and pharmaceutical products. In research supported by the Soybean Promotion Board, she and her research team of graduate students are studying novel ways of using the serviceable soybean.

Among the most flexible products Hettiarachchy is working on are edible and biodegradable films that can be used to seal in freshness and extend the shelf life of fruits, nuts and vegetables.

"Discarded plastics don't degrade," she says. "The U.S. is looking for biodegradable packing materials to overcome landfill problems. Soybean-based films for wrapping can be eaten or discarded. If we bury them in the soil, they're gone in one to four weeks because microbes in the soil consume them."

Such films can replace plastic used for packaging foods or used as coatings on fresh produce. Hettiarachchy has a study going to determine the effectiveness of coating apples with soy films.

"Preliminary data shows that soy film extends the shelf life of apples about a week. The soy protein coating can be eaten with the apple or washed off," she says.

Hettiarachchy is particularly excited about a possible use of soy in the pizza industry.

"Representatives of three pizza companies contacted me at a recent meeting to express interest in preventing moisture and color in pizza toppings from staining the pizza dough," she says.

The exchange of moisture between the pizza dough and toppings can cause color from the toppings to stain the dough and make it soggy, especially during freezing. Consumers like their dough to be white and crispy when served.

"I think I have an idea for developing a soy film, placed between the dough and toppings, that will absorb moisture without permitting color to pass through," she says. "The film layer needs to melt away during cooking. The pizza should taste like one without a soy protein film.

"Pizza is a huge industry. Everyone wants pizza, from children to senior citizens, so the potential value of such a product is great."

She also is developing ways to use soy proteins to deliver nutrients in food products. One project bonds iron with soy protein as a means of delivering the iron to the body.

"Iron deficiency is a very common problem, especially among women, even in the United States," Hettiarachchy says. "In developing countries, this is a major problem."

In promising laboratory tests -- conducted in test tubes -- intestinal enzymes make 80 percent to 90 percent of the iron available to the body. The next step, to test the product on animals, will be conducted in collaboration with Clemson University.

Hettiarachchy also is looking for ways of enriching soy proteins and tofu with genistein -- an anti-cancer agent.

She has also been directing a project to make biodegradable foam from polymers in soy protein. The foam can be used as packing material for shipping cartons or as filling for cushions or pillows.

She has also been conducting a study to create adhesives from soybeans for the wood industry.

"There is a demand for adhesives made without formaldehyde, because of health concerns over the use of these substances in construction," she says. "We have produced an adhesive with enhanced water repellency that can be used for interior or exterior wood products like particle board sheeting."

Soybeans Today January 1999
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